Portable Kits

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Portable Kits

Hydraulic Cylinder Repair

Portable Kits

PioneerMac presents a range of solutions for cylinder repair. Among these are portable cylinder repair kits. These feature a Portable Cylinder Repair Bench. This product also features a kit to surround it, thus the product is entitled “Portable Cylinder Repair Kit”, but still known as the PCRB-4000. Another product in the portable cylinder repair kits page is the Nut Buster. This product is a part of the bench, and similar to that included in the PCRB. For more details on this product please click on the product page.

Portable Kits for Portable Kits

PCRB-4000 (Lightweight Cylinder Repair Kit)

The Lightweight Cylinder Repair Kit is an affordable alternative to assembly and disassembly benches available in the market. The work station accommodates all required tooling and fixtures.

This unit is built with a hydraulic hand-operated valve ratchet mechanism alongside a hydraulic power pack. Hydraulic cylinder repair is made easier than ever, with one-man operation and the whole unit can be placed in a small box (75” X 60” 50”), perfect for workshops.

The length of the cylinder extracting capacity up to 1.0 meter. With extended forks up to 3 meter long cylinder can be disassembled. Max barrel dia holding up to 200mm. weight loading capacity up to 1 ton.

Specifications

HEMS Model PCRB-4000
Torque Capacity 49,759Nm @ 350 bar
Single or Double Acting Cylinder Double
Maximum size of cylinder to be repaired 2000mm (extended) with Ø150mm diameter or 3000mm (extended) with Ø200mm diameter
Max. Cylinder Weight 1000kg
Max. Floor Space 22.8 square meters
Motor Power 3HP
Nut Runner Torque 250Nm
Nut Runner Torque 5,000 lb.ft.
Nut Runner Spanner Wrench Speed 14-100 RPM
Built-In Spanner YES
Access Required Front and Rear
Torquer Stroke Speed 200mm/sec
Rod Extension Speed 350mm/sec
Maximum Rod Extension Force 226kN
Hydraulic System Pressure 350bar
Hydraulic Nutbuster Capacity 49,759Nm @ 350 bar
Hydraulic Fluid Reservoir 40L
Electrical System All voltages, 50/60Hz

Why Choose Our Portable Kits?

Engineered for mobility and convenience, our Portable Kits deliver reliable, efficient, and precise solutions for on-site cylinder servicing and heavy machinery maintenance.

Compact & Portable

Lightweight and easy to transport, our kits are designed for one-man operation and quick setup at any location.

Versatile Design

Equipped with universal fittings and built-in tools to handle a wide range of cylinder servicing tasks with ease.

Quick & Efficient

Designed for fast operation, saving time and reducing downtime in both field service and workshop environments.

Product Information

Watch our video to learn more about our Portable Kits.

  • Detailed technical specifications
  • Complete design process
  • Future development insights
  • Installation and maintenance guides

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